The Benefits of Electroplating Applications: How Saras Process Is Changing the Game
In the world of industrial maintenance and manufacturing, efficiency and precision are everything. This is exactly where electroplating—and more specifically, the innovative Metal on Metal process developed by Saras Process—proves invaluable.
Unlike traditional bath plating, Saras Process offers a selective electroplating system that applies metal only to the areas that need it. There’s no need to submerge the full component, no disassembly, and no downtime. The system is entirely portable, making it ideal for on-site metal finishing across sectors like aerospace, automotive, defence, oil and gas, and printing.
What sets this process apart is its level of control and adaptability. Using ampere-minute monitoring, Saras ensures metallurgically sound deposits every time. The system supports more than 20 different metal and precious metal electrolytes, as well as 10 alloy solutions—making it one of the most versatile metal finishing solutions on the market.
It’s also safer and more efficient than conventional tank plating. The cold plating process means there’s no heat, no distortion, and no embrittlement. With no toxic fumes or noxious gases, it’s safe for use in live environments and active facilities.
Whether you're working with cast iron, stainless steel, hardened alloys, or even electroless nickel, the Saras system can restore worn surfaces back to original engineering tolerances—quickly and cost-effectively.
This approach is especially popular in precision engineering and printing cylinder repair, where accurate restoration is critical. With no need for pre- or post-machining, minimal masking, and no need to reset equipment, Saras Process delivers a smart solution for modern maintenance demands.
For companies looking to extend the life of their components while avoiding disruption, Saras Process offers a powerful alternative to traditional electroplating.